Saving Money During the Engine Rebuild
Ceramic Coating a Freshly Painted Hull
Captain Chase Lake from Destin, Florida discusses ceramic coating the newly painted hull of a 76’ Viking sportfisher.
Do you have any comments or questions for us? We’d love to hear from you.
Bi-Annual Dry Dock
Dry docking your boat is necessary maintenance that we must do. That said, the routine of doing it once a year seems a little too often in my opinion. I believe that the annual dry-docking routine started back in the day when all boats were made of wood.
In those days, you had to keep up with adding cotton to the seams when you needed to keep them tight. Also, it was necessary to keep an eye out for worms eating away at whatever they could, as well as replacing planks where needed. Monitoring the worm shoe on your keel was also important. I highly recommend dry docking a wooden boat and inspecting it annually.
On the other hand, as the majority of boats have transformed from wooden to fiberglass, the haul out routine has never changed. With the products on the market today, if you take some preventive maintenance steps you can extend your haul-outs to every two years – or at the very least eighteen months. This is the routine that I have been doing for some time now.
I currently manage several boats. I have my boats on a plan that includes divers to come and clean the bottom monthly, keeping an eye on all zincs, checking all thru-hulls and sea chests, checking rudders for play, inspecting and cleaning wheels, cutlass bearings, shafts and trim tabs.
Also, you want to make sure your diver pays close attention to electrolysis. (For instance, if one rudder is clean and the other has signs of electrolysis you probably have a broken or corroded bonding wire on that rudder topside. If you keep your bottom clean there should be little effect on your fuel burn). These services cost an average of three dollars per foot. A 60-footer, for example, is $180 or you can do it all yourself if you really want to save some money.
Then there is waxing. Now there is no doubt waxing the hull is easier when the boat is out of the water. But with a little extra work we do it in the water and it’s no big deal. This is one way to save thousands of dollars every other year. Simply get out of the same old routine and do things a little different by getting your money’s worth out of the high-tech products we are all using today.
After all, as crew or owner you know the boat better than anyone: where it’s been, what it has been put through, if you’ve bumped bottom or whether it needs hauled and blocked. Use common sense. How many times have you hauled your boat out of the water and said, “Dang, she looks pretty good.” Probably just about every time because you just hauled her out twelve months ago!
So, go another year, or six months, and save a pile of money. Keep up with your dive maintenance and when you haul your boat out in two years, you’ll probably say, “Dang, she still looks pretty good!”
– That’s my two-minute warning. Fraz
Do you have any comments or questions for the Fraz? We’d love to hear from you.
The Future is Here: Making Your Old Boat New
By Steve Katz
Have you toured a new boat at a boat show or in your marina? Did all the bells and whistles make your current boat feel dated? It can happen fast. Technology moves so quickly these days that it can seem like your systems are outdated as soon as you take delivery of your new boat. Just as technology is moving rapidly, so is the ability to refit and refine your boat.
System upgrades are increasingly available in the form of refit packages that can make your current boat feel like the latest splash in the marina. There are plenty of boat yards and builders that will be glad to book you for a refit. I spent time at a few East Coast boat yards and there seems to be no shortage of major refits underway, mezzanines, paint, hardtops, towers, Seakeepers, electronics, water systems, re-power, etc.
As anyone with even a passing interest in boats knows, major refits are a timely and costly process. What if you do not have the time or budget for a complete refit? What upgrades can be made that are budget friendly and take
weeks instead of months? What upgrades are available to give you the best bang for the buck and make your boat feel new again?
I’m glad you asked. Here is a breakdown of a handful of trending upgrades that can bring your old boat new, without breaking the bank or keeping you on the hard during tournament season.
Potential system monitoring inputs that would cover the boat from top to bottom.
Digital Switching
Digital switching describes the use of a touch screen or similar device to replace (or augment) the manual switch for electric accessories such as lighting and pumps. Common systems include the Carling Technologies’ OctoPlex® monitoring and control system, popular on larger boats, and CZone control and monitoring system often found on smaller boats. While systems like this were once only available on new high-end boats, these systems are now available for retrofit.
The CZone, in fact, is easily available in a modular system. A newly introduced line from OctoPlex®, OctoLite® is a distributed power control and monitoring system that can be easily complement a boat’s existing standard electrical system. The OctoLite® System is flexible-to-configure and includes devices such as multi-function touchscreen display, configurable keypad, multiplex switch module, solid-state power controller, bypass module, and AC distributed power module.
Digital switching systems are composed of a digital electrical junction module installed near the device to be controlled with a small data cable run to the helm or other location where data is to be displayed. The CZone can often save the time and expense of running wires where access is limited. Additionally, both of these systems integrate with multifunction displays (MFD) at the helm, allowing you to go to a digital switching page on the MFD and operate accessories without adding new switches at the helm or elsewhere. Th is functionality also travels through the MFD network, allowing control from most any networked MFD. With the system you can then switch control from the tower, cockpit, salon – wherever a MDF is installed.
OctoPlex control and monitoring now available on a Garmin OneHelm MFD display.
One place where a CZone module can be particularly useful is when installing new underwater lights. While many of the modern lights are LED, systems are getting so bright they use a lot of power. Getting large wires from a power source to the lights and back to a switch can be difficult. This is especially true when you have limited access or when your wire chases are jam packed. A CZone module can be installed near the transom, with all the lights and power connected into the module with just a small data wire run to the NMEA2000 backbone – instead of running numerous heavy-duty wires.
These systems can also monitor and report problems with on-board electrical systems. They can, for instance, monitor the voltage and amperage to a particular circuit and signal an alarm if the electrical power is out of a pre-programmed range. This is also useful in letting you know when you have a navigation light out (the circuit is drawing too little power) or a bad fixture drawing too much power.
Maretron’s N2KView® software displays vessel information on computer screen or on a Garmin OneHelm MFD using the Maretron MBB300C.
System Monitoring: Multiple System Data in One Place Without Spending a Fortune
Modern sportfishers and yachts often have a large computer screen reporting the status of many shipboard systems – fuel, water, electricity, temperatures, engine data, etc. While the installation of complex proprietary system
may be out of the question for an older boat, using your existing MFD and off-the-shelf sensors can create a single monitoring source for many of your boat’s systems. The Maretron Company (partly owned by Carling Technologies) offers an array of sensors and devices that can be installed individually or combined for a whole boat system. Maretron products include user interface products, NMEA2000 gateways and bridges, tank monitoring, engine monitoring, power monitoring and control, general system monitoring and recording, navigation equipment, sensors and a myriad of NMEA2000 cabling and hardware products.
On a recent project, a customer added Maretron fuel tank level sensors to the aft tanks while installing a new mezzanine. This system complements the traditional sight gauges in the engine room (or the good old stick
in the tank method). These sensors monitor the fuel tank level ultrasonically, similar to a depth sounder, and report the fuel level to the NMEA2000 network. In this case, the system then displayed the fuel level gauges on
the Garmin MFD screens on the helm. Since there are no moving parts (or sticks), these fuel tank level sensors are reliable and provide an easy way to confirm tank level while underway or transferring fuel.
While many engine manufacturers offer fuel flow data, it is often a calculated value based on engine load, RPM, temperate, etc. Maretron also offers a positive displacement fuel flow system that measures fuel flow in and out of the tank – a very accurate way to measure fuel burn. Combining the fuel flow sensors and tank level monitoring, you can be confident of the fuel burn rate and available range.
The fuel example is an easily relatable use of digital system monitoring. Applications to other boat systems are just as easy and simple. They can provide an added level of confidence and make seeing system data quite a bit easier.
Even if you were in the Audio/Video Club, much has changed since you were in high school…
Entertainment: Creating a Smart, Flexible, and Easy to Use Video and Sound System
Someone who spends down time rigging hundreds of ballyhoo might accidentally forget about the needs and desires of owners and guests. When not fishing, many boats become a hotel. As one captain recently old me, “He runs an Airbnb that fishes, too.” Many sportfish boats that follow the fish also follow nice weather. Consequently, owners, friends and relatives may request to stay on-board and enjoy the amenities while not fishing.
One interior upgrade that is sure to please all is the audio/video system. The variety of audio/video content available is as varied as the guests. Updating your audio/video system to a modern flexible system that can stream content from the internet, connect to the guests’ smart devices and also connect to on-board satellite TV systems can help provide an enjoyable experience onboard for all. As not all of us were in the A/V club in school, the audio/video system needs to be simple but inclusive.
Besides, if the system upgrades are not simple and user friendly, the captain and crew will have to add “tech support” to their job descriptions. I have noticed a trend towards individual audio/video systems in each stateroom and main areas in lieu of a complex ship wide system. This provides simple total control for each area of the boat. Residential style audio video receivers can be used in the salon. These units have many desirable, modern features.
These home theater style receivers can switch between multiple HDMI, or even analog, sources. They often include front mounted inputs that permit easy connection of devices to the TV, without having to access the back of
the TV. The newest home theater receivers can connect to multiple sources of entertainment, including streaming content from the internet and also provide Bluetooth and or Apple Airplay connections. This allows your guests to use their own smart device for entertainment.
Replacing existing TVs with Smart TVs is a popular upgrade. The cost of high-end TVs has come down and the features they include have gone up. A Smart TV is a modern flat screen television that has built in applications (apps) and the ability to connect to the internet. This allows the TV stream content from popular services such as Netflix, Amazon, Spotify and dozens more. In order for these TVs to stream content, they need an internet connection from a wireless access point or a wired network.
Pro Tip – Outside Spaces: When it comes to areas exposed to the weather, residential audio/video equipment should not be used. As it is not designed for the outdoor marine environment, residential hardware won’t last very
long. Using a marine rated stereo, amplifier and speakers is the best way to ensure lasting outdoor performance. The newest marine stereos are very similar to home audio systems. They have many independent output channels (zones) and have many different input sources, including Bluetooth SiriusXM, and Apple Airplay. TV Tech Note 1: DirecTV is expected to make system changes in 2019 that will require subscribers to use the newest HD receivers.
This may render older KVH TV antenna systems (such as M1, M1DX, M3, M3DX, G4, G6, G8, 4, 6) incompatible – requiring antenna updates. Additionally, subscribers with late model hardware may find some changes in the channel lineup, since DirecTV is planning to eliminate SD (standard definition) transmission broadcasts from 101W and 119W satellites and only broadcast HD programing.
TV Tech Note 2: Modern TVs and audio/video receivers pass information in both directions through a single HDMI cable. Be sure you have cables that meet the latest standards to ensure proper operation. ARC (audio return channel) is a popular feature with modern
HDMI communications. ARC allows sound from the TV to pass back to the receiver/amplifier using a single cable to produce amplified sound from the system speakers in lieu of just the TV speakers – useful when using
Smart TV apps.
A network of engine room cameras can provide peace of mind between checks.
Security and Video: Keeping Track of the Boat (and its Systems)
Keeping the boat safe and secure is one thing everyone can agree on. After all, captains are responsible for the boats they command 24/7. Owners are interested in protecting their assets. Crew and guests like to be notified as quickly as possible if there is an issue out of the ordinary. Automated remote monitoring systems are the best way to provide all interested parties real time information on the boat and its systems. Not only are these systems great, but competition in this market segment has resulted in a variety of reasonably priced systems to choose from.
GOST is one of the most popular and all-encompassing systems. GOST offers many modules and components, allowing you to build a system that meets your needs. Besides security and monitoring, GOST offers a camera system with a Digital Video Recorder (DVR) and streaming remote access. With the streaming access you can use your smartphone to connect to the on-board cameras to see live or recorded video anywhere you have an internet connection.
These video system can also be used to capture fishing action, especially since the cameras are recording 24/7. This is a great feature, since you’ll no longer need to remember to turn on the camera or charge
the batteries. If you don’t have a full DVR video system, a simple engine room camera system should be on the top of everyone’s list. This is often configured with multiple small cameras that send live image to monitors on the helm.
This is a great way for the crew to monitor the engine room in between routine checks. Some crew also like to have a unobtrusive camera in the salon. A salon cam is perfect way for the captain to ensure that guests are seated safely before getting underway. A salon cam is also a great way for watching for a guest or crew to signal the captain to slow down while they need to move around the cabin.
A salon cam is a great way to ensue that nobody is eating sausages on the couch before you throttle her up!
These systems are reasonably priced. Running the wires is often the most complex part of the system. Other companies, such as BoatCommand, Siren Marine and Yacht Protector offer security and monitoring systems. These systems are not just for tracking stolen boats or to act as a burglar alarm.
They provide remote access to the status of critical boat systems (such as battery voltage, shore power, temperature, bilge pump activity and high water to name a few). A monitoring system, for example, can notify the captain about the loss of shore power within seconds. Receiving a text message or push notification on a smart phone is a much better way to learn of lost shore power than what could be the alternative.
Maybe the shore power circuit breaker tripped, maybe the power cord pulled out of the receptacle. Either way, an unnoticed loss of shore power can lead to thawed bait, dead batteries, interior temperature rise, live well pumps shutting down and bilge pumps losing power. Tech Note – Wired vs Wireless Cameras: While wireless cameras are available, they often need a power source – therefore requiring some wires.
Since a wired system is more reliable on a boat, I currently recommend a wired camera system. There are some new battery powered residential camera systems that are fully wireless. These may prove to be acceptable on a boat, though many require an internet connection to operate.
What Does it All Mean?
Even if your boat is only a few years old, there may be new technology that can be easily tied into existing systems. Digital switching, system monitoring, entertainment and security/video upgrades can provide a satisfying upgrade for an older boat. These upgrades can often be completed within a reasonable budget and schedule.
Captain Steve Katz is the owner of Steve’s Marine Service Inc in Ocean City, Maryland. He is the Vice President of the National Marine Manufacturers Association and holds ABYC Master Technician certification, NMEA AMEI, NMEA2000 certificates along with factory training from many manufacturers. To contact Steve, email info@inthebite.com.
InTheBite Dock Talk: Bye Bye Barnacle
Ensure a trouble-free maintenance experience with Bye Bye Barnacle. The systems need to be flushed every 1 ½ months to avoid buildup of marine growth especially in warm waters and warmer climates. The flush unit is plumbed into the supply and return manifolds of the air conditioning and refrigeration systems. The flush unit is plumbed to on board fresh water system for filling and pumped overboard for draining contents overboard.
Check out this video tutorial on Bye Bye Barnacle by AugustWorks:
Bye Bye Barnacle is currently the only proven permanently installed flush unit on the market.
- Save thousands on yearly flushes
- Flushing takes mere hours, not all day
- 1-year warranty on flush unit
Willy Vac – 2019 Latest Model
Owner Bill Wallace shows us the latest model of the Willy Vac— a system that vacuums up standing water in the trouble areas that every boat has.
On the Bridge–The Trip up the Ladder Takes Many Twists and Turns
by Dave Ferrell
Taking the helm of a sportfishing boat, travelling the world’s oceans in pursuit of billfish, represents a “dream job” for a whole lot of people…many of which have never spent much time offshore. The image of a tanned captain, beard wagging in the sea breeze, steering the boat over the horizon with nothing but freedom and fishing on the calendar for the days ahead, fuels a lot of daydreams in corporate boardrooms all across America. It’s like being a quarterback for the Dolphins (Give me a break, I’m from Florida!) or photo editor for Playboy magazine…you just can’t imagine having a bad day at the office!
Well, you all know that while that there are some incredible perks that may come along with the job – travel to foreign hotspots; extra tournament money; insane bites; and making incredible memories. The captain’s chair, however, also comes with a whole host of pitfalls and enormous responsibilities – not the least of which is having the lives of your crew and guests in the palm of your hand.
Along with all the life-and-death stuff, a captain also takes care of a state-of-the-art piece of functional artwork that may cost many millions of dollars. You almost need to be a museum curator and an industrial engineer rolled into one to care of one of these machines, and we haven’t even started fishing yet! If all of this weren’t enough, a captain must also skillfully navigate a whole host of egos and character flaws that find their way onboard. You know the type – the psychotic mates that seemed just fine back on the dock or an owner’s guests that can drink more liquor in one day than an entire frat house consumes on homecoming weekend!
Factor in the competitive fishing aspect, whether that means tournament success or just keeping up with the rest of the dock every day, and the captain’s chair turns into a hot seat rather quickly if your boat doesn’t live up to the owner’s expectations. As dream jobs go, it’s one of the toughest ones there is. Amazingly enough, there’s no one route to the captain’s chair. If there ever was one single path, it’s no doubt changed dramatically over the last 25 years or so, just as certain aspects and responsibilities of the job have as well.
Run Before You Fly
One of the few things you can get captains to agree on is that you have to be a good mate before you can be a good captain. I first met Capt. Newt Cagle while he was working the deck for the legendary Capt. Butch Cox at Marlin U in the Dominican Republic. He instantly impressed me with his teak-side manner, treating my students like royalty and patiently answering all their questions as politely as possible…even the most absurd ones. He was an excellent mate and has since become a successful captain on the tournament trail. That’s not a coincidence. “A captain is only as good as his mate. A good mate really makes the captain shine. No matter how good the guy upstairs is, if you don’t have a good mate things aren’t going to go well.”
Legendary Capt. Randy Baker came to fame as one of the best mates in the world, not as a captain. He’s since made quite a name for himself upstairs as well. Baker got his start on his father’s charterboat and on the docks in Destin, Florida. He began working on private boats in his teens and soon found himself working on the most prestigious fishing team in the world, Dunaway’s fabulous Madam and Hooker operation. “I preferred the mating part in my early days. But in my opinion you can’t be a good captain unless you’ve been a good mate for a while…you really need to know both sides of it,” says Baker. “It’s very important to get on a good boat that travels and fishes a lot. You have to get some good time on the water. You definitely need to be a mate before you step up to the wheel. That way, you know what the guy’s going through down in the pit.”
Baker’s first day as a captain was on the Hooker, a pretty sweet first captain’s gig. “I mated on the boat for several years, and after a while, I became like the second captain. Whenever Trevor [Cockle] had to leave or take care of something, I’d run the boat. My first full-time captain’s job was with Jerry Dunaway when we built the 43-foot Hooker that was sent to Madeira. Fishing and working on boats is all I’ve ever done…I’ve never had a job on land.”
Capt. Bill Harrison got his start on Miami’s legendary Pier 5 in the early 50s. He went from working the decks of full time charter boats to chasing blue marlin all over the Caribbean with Ralph Christianson. He agrees with Baker and Cagle and thinks it’s imperative that a captain starts out as mate. “I like those guys who are doing the same things at 60 that they were doing at six,” says Harrison. “A lot of guys never even cared about becoming a captain. They were good mates and they enjoyed doing that. It was a 9 to 5 job for those guys back then. They were in it to make a day’s pay. They’d get off the boat and didn’t want to talk about fishing or anything like that. It was just a job. Sometimes these guys would be 30, 40 or 50 years old.”
Harrison says that the reason the mates and captains at Pier Five were so good was that they pursued a wide variety of different species. “We learned how to catch everything because we would sell it. We could catch sharks, groupers, mackerels, whatever was running we were fishing for it. This translated to learning a lot of different fishing techniques,” says Harrison.
When it comes to fishing, Capt. Bill Harrison has done it. When he speaks of perspective, it is best to listen.
On that first trip, Newt told me that he wanted to be the captain of a sportfishing boat for as long as he could remember…he never wanted to do anything else. “I was very lucky to grow up around boats and fishing, so it’s all I really ever knew. My father was an owner operator and my uncle owned a charterboat. I started out by washing boats for free, just so I could ride out and be a part of the team. I’d help the mate out, watch the baits and do anything just to learn from those guys. That’s something that’s changed quite a bit. There’s no longer any kids coming around these days with the burning desire to work on the boat or get the chance to be around the boat. Nowadays when a kid wants to go fishing, he wants to know exactly what he’s going to get paid and he already has a list of demands for me! I would do anything just to get to go fishing. I’d drive on the ride out or in, let the captain take a nap, do anything just for the chance to go. Kids today won’t even do that now. Everybody you talk to is going to give you the same story,” says Cagle.
Keeping Up Electronically
One of the greatest challenges that today’s captains face is the rapid pace at which ship’s systems evolve. From the complex navigation and communication suites on the flybridge to the electronic engine controls down below and the high-tech A/V equipment in the salon, the race to keep up with the latest and greatest, or just to keep things working properly, can run a crew ragged. Experience with how boats are put together and how all these systems operate and interact goes a long way these days.
“My Dad built several boats and I was always very involved in the build. My Dad was a very hands-on guy, so it was a sad day around here if he had to call a mechanic or someone to fix something. I try to fix everything on the boat by myself, but I also realize that a man has to realize his limitations,” says Cagle. “You can screw something up worse if you try to fix it without knowing what you are doing.”
“Nowadays you really can’t do anything with the motors. If you get a problem and try and tackle it yourself you can make it worse or mess up your warranties,” says Cagle. “One thing that has really changed things for me has been the internet. Instead of calling my Dad or other people, I can just look online. I hate to say it, but if I have a problem or project, I have no problem going online to read other people’s advice on how to go about fixing it. This is especially helpful with my electronics. Instead of pushing buttons for hours on end, I can Google the problem and find several ways to do what I need to do.”
Baker grew up around boats so maintenance and mechanicals are second nature to him, but even he takes pause when it comes to messing around too much with the today’s new engines. “I can do all the maintenance and troubleshooting to a degree, but there’s so much computer stuff going on it’s better to just have the guys hook it up to the laptop,” says Baker. “I’m kind of old school that way. It’s been a little hard keeping up with all that stuff…I’m not that computer literate myself.”
“Unfortunately, there’s no text book to live by,” says Cagle. “There’s no standard operating procedure on how to be a boat captain or how to be a mate. It’s all about what you learned from the guys you worked for in the past. How they did things is normally how you do things. You just have to use your best judgement. There’s no manual you can refer to. The only thing you can do is hope you had a good teacher along the way.”
